Dan Clark

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Project Manager (Combined Cycle)

Status: Open to New Opportunities
Location: United Arab Emirates
Desired location: Dubai
Basic salary: TBD
Exp. years: 31
Specialisms: CCGT, CCPP
Job Type: Permanent
Availability: 30 Days
Overview:

Project Manager

Profile Summary

Dedicated, result-driven professional in energy sector with 20+ years of international Project Management experience, with particular focus on execution of Power Plant Projects, O&M and Services of Combined Cycle/Steam Power Plants, Petroleum Refining, Oil & Gas, and Hydrogen Energy at leading multinational companies. Competent in negotiating commercial contracts and execution of large capital projects across MENAT; high volume projects in Dubai, GCC (Bahrain, KSA, Qatar, Kuwait), Jordan, Iraq, Italy and Turkey. Merging strategic execution experience with insightful ability and technical/commercial acumen to understand the big picture of the project, enhancing safety, cost, profitability, quality and efficiency
-    International Commercial and Technical Project Management            
-    Continuous Improvement
-    Plant Operations and On-site Management                    
-    Process Efficiency
-    Key Account Management, Development and Client Engagement            
-    Cash Flow Management
-    Contract /Agreement/Proposal Management                    
-    Cost Optimization and Management
-    Tender/Bid Management                        
-    Budgeting and Forecasting
-    Performance Management. KPI’s and Metrics                     
-    Contractor/Sub-contractor Management
-    Team Building and Management                        
-    Outages Execution
-    Cross-functional Leadership                            
-    Management Reporting
                     
Achievements
-    Construction, commissioning and O&M for three of the largest combined cycle power plants in the world (Marafiq IWPP in KSA – 3500 MW, Adapazari BOO in Turkey – 2300 MW and Sabiya CCPP in Kuwait -1500 MW) as well as many other smaller projects.
-    Achieved Industrial Completion at DUBAL - Dubai Aluminum (EGA) Air Quality Control Systems (AQCS) Projects 
-    Sold and executed MXL2 Upgrades to ALBA and Takreer (total of ~$70MM) -> Led to additional $75MM Sales
-    Executed 10s of outages on time, on budget and with strong customer appreciation
-    Led Tenders/Bids on CC Plants and WTE and other-OEM tenders (MAN, Siemens, Toshiba etc.)

International Work Experience

Energy Consulting Business                                
SEP. 2021 – PRESENT
Project Manager
Direct report to the Region Director, two direct reports. Will lead up to 17 project staff during the execution.
-    Project Manager for the DEWA Jebel Ali K3 Power Plant EPC Project, consisting of 2xSiemens SGT-500F GTs
-    Responsible for oversight of assigned project and support to client for tendering, tender evaluation and award and execution.
-    Establish project goals and timelines and drive teams to deliver excellent tender and project execution.
-    Retention of Client and management of Tender under challenging circumstances.

Global Energy EPC / OEM
APR 2014 – APR 2021
Project Director – Steam Power
Mar 2018-Apr 2021
Direct report to the MENAT Region Director, one direct report. Lead up to 100 project staff during the execution.
-    Oversee the regional operations for Sales Growth and Execution for the following countries in Steam Power in Jordan, Lebanon, Iraq, UAE, Kuwait, Bahrain, and partial responsibility for Egypt and Pakistan.
-    Responsible for oversight of assigned projects and direct or indirect leadership of project resources for large-sized projects.
-    Establish operational goals and timelines and drive teams to deliver according to the cost and service goals.
-    Drive a culture of continuous improvement throughout the customer service organization.
-    Utilize in-depth knowledge of preparation and direction of the commercial proposals with the result of many wins.
Value-added and Accomplished Projects
-    Achieved the final execution and close-out of EGA Jebel Ali-Air Quality (AQCS) EPC Projects as Project Director (4 projects:~$50M)
-    Aqaba CEGCO Furnace Bottom replacement and C-Inspection of Steam Turbines of Units 4 and 3; completed on time, with customer appreciation and effective productivity compared to Unit 5 done in 2017. Led on-site team of 100 staff sub-contractors.
-    ADGAS Fitchburg Units Major Inspections – completed on time with customer appreciation and generated significant additional work.
-    Accomplished numerous smaller outages executions in Lebanon, UAE, Egypt, Jordan, and Pakistan.
Senior Customer Services Manager – Gas Power
Jan 2016-Feb 2018
Direct report to the UAE Country Operations Director. Lead up to 70 project staff during the execution.
-    Foster and cultivate the relation, sales and execution of services for the following key accounts in the UAE.
Takreer (ADNOC Refining)        
Dubai Aluminum (EGA Jebel Ali)        
Al Ain/ Al Mirfa Power Plants
-    Establish strong customer relationships and drive customer strategies both commercially and operationally
-    Successfully manage challenging customers previously considered difficult to deal with and achieve growth of the business volume with them through sales of upgrades. 
-    Pioneer commercial proposals as the head of the service team leading to multiple wins against heavy competition in many cases.
Value-added and Accomplished Projects
Executed ~$50MM in outages, projects and upgrades including the following in 2017:
-    Takreer MXL2 upgrades on GT25 and GT27 (led the team for sales @20MM Euro/each)
-    DUBAL - Dubai Aluminum (EGA) GT23 C-Inspection
-    DUBAL - Dubai Aluminum (EGA)  ST16 Generator Rotor and Stator Rewinds (led proposal and sales)
Technical Services Manager – Gas Power
Apr 2014-December 2015
Direct report to the MENAT Region Operations Director. Lead up to 70 project staff during execution.
-    Lead Service Teams from opportunity identification through to tendering, execution, invoicing and remittance. The team: SSM (Service Sales Manager), TPE   (Technical Project Engineer), PMO (Project Manager Outage) and TES (Technical Execution of Sales). 
-    Handle 3 major Alstom customers in Bahrain (ALBA) and Abu Dhabi (Ruwais/ Takreer and Al-Mirfa). Deliver Order Intake and achieve Sales per targets/forecasts.
Value-added and Accomplished Projects
-    Sold and executed first global 3/5 MXL2 upgrade to ALBA and negotiated the world’s first 2 x 5/5 MXL2 with Ruwais (C4 Framework Agreement). Won multiple tenders against heavy competition at ALBA. Managed critical forced outages at Ruwais and ALBA.

Global Energy EPC / OEM
Sep 2008-Mar 2014
Senior Contract Performance Manager – Sabiya
Aug 2012-March 2014
Direct report to the Bahrain and Kuwait Region Operations Director. Lead up to 70 project personnel
-    Manage the centerline equipment and services. Execution of Planned and Unplanned maintenance as well as overseeing routine maintenance on gas and steam turbines (including generators and auxiliaries) to maximize the availability of the units and plant. 
Value-added and Accomplished Projects
-    Executed Major Forced Outages: Fire recovery on 3 Steam Turbine generators, inspection and repair of cracked wedges on 1 GT generator, core iron repair on another GT generator as well as rotor repair on 3rd generator, while completing 8 regular CIs.
Senior Contract Performance Manager – Jubail
Sep 2008-Jul 2012
Direct report to Saudi Operations Director, one direct report, up to 100 project personnel
-    Primary responsibility for managing CSA and PSA contracts signed with Suez International, with a total value of $600 MM.
Value-added and Accomplished Projects
-    Improved significantly the contract margin (details on request) and other key parameters, through enhanced contract management.
-    Overhaul progressively EPC-related customer claims on Centerline Equipment total $90 M, while executing 3000+ valid warranty claims (raised by the customer’s warranty “Recovery Team”). Remain No financial claims against centerline equipment.
-    Performed Major Forced Outages: Replacement of ST10 Generator Stator, wet-tie repairs on ST20 & ST30, GT LF commissioning. Total stator rewind of 1 GT Generator.
-    Ensured maximum customer satisfaction with positive feedback through many channels.
-    Sales growth through extra work (Steam Turbines, Generators, etc.)

Global Energy EPC
EPC Project Manager
Aug 2007-Sep 2008
-    Project Manager temporarily assigned as Project Engineering Manager to Milan office. Successfully coordinated various engineering disciplines in the execution of two major international refinery projects:
Revamp of FCC in Mazeikiu, Lithuania (part of 350MM USD total work package) 
New Delayed Coker Unit in Turkmenbashi, Turkmenistan (20MM Euro FEED). 
-    Prepared proposals, supervised subcontractors and managed Client relationships as well as contractual issues

Energy Investment House
Owner’s Lead Site Mechanical Engineer
Feb 2007-Jul 2007
-    Onsite management of EPC Contractors (Consortium of Technicas Reunidas, LG, Gama and ALARKO) in ensuring the quality of mechanical construction and commissioning of DHCP and CCR units and the revamp of the existing turbine power plant house.
-    Acceptance of mechanical systems, turn-over packages and punch-listing. Witnessing and sign-off on the key system/plant tests. 
Value-added and Accomplished Projects
-    DHCP and CCR units installation and commissioning, including revamping of existing TPP (Turbine Power Plant) and addition of 21 MW Nuevo-Pigneone STG at Kirikkale Petroleum Refinery (total project value 300MM USD). 
-    Construction of tanker loading station in an adjacent area as Site Manager.


Industrial Construction Business
Warranty & Engineering Manager – O&M
2002-2006
-    Managed Warranty with EPC Contractor (BechtelnJoint Venture). Completion of major components of work through pro-active and positive engagement with EPC Contractor: 
-    Correction of installation/engineering issues on HRSGs i.e. partial re-tubing of LP Economizer, installation of stack dampers.
-    Re-checking and resetting of electrical relays (Bechtel Electrical Design Dept.)
-    Repair of GSU Transformer (sub-contractor: Alstom, Turkey)
-    Recovery of Steam Turbine after the major fire (equipment supplier: Alstom, Germany). 
-    Management of Key Contracts i.e. Energy Sales Agreement, Natural Gas Sales Contract and Parts & Services Agreement 
-    Plant Performance Monitoring, Generation Planning and Reporting; chairman of committee for trip/incident analysis and resolution.
Value-added and Accomplished Projects
-    Adapazari (770 MW) and Gebze (1540 MW) Build-Own-Operate (BOO) Natural Gas Combined Cycle Power Plants (6 x GE 9FA DLN 2+e GTs and 3 x Alstom 280 MW STGs)
Owner’s Lead Site Mechanical Engineer - Construction
-    Drive onsite management of EPC contractor (the Bechtel joint venture) team. World record speed (NTP to First Fire in 19 months) and high quality of construction and commissioning of 2410 MW Natural Gas Combined Cycle Power Plant.
-    Ensure site EH&S standards are met at all times through pro-active cooperation with EPC, communication to the teams and occasional stoppage of work.
-    Execute EPC contractor based on applicable codes and standards, esp ASME (B&PV for HRSGs; B31 for Piping), ANSI and NFPA.
-    Acceptance of mechanical systems, turn-over packages and punch-listing. Witnessing and sign-off on the key system/plant tests. 
-    Set-up the criteria for Mechanical Completion of the Power Plants. Monitoring of the Performance Tests.
-    Participate in engineering/design reviews. Review and acceptance of root cause analysis studies and reports of EPC Contractor. Working with a contractor to develop/agree on modifications to the plant to solve problems encountered during start-up and commissioning.
-    Liaise with Owner’s Engineer to ensure a smooth relationship with Financiers 
-    Plant consists of 6xGE 9FA+e in 2x2x1 configuration with 3 Alstom STGs and 6 CMI HRSGs. 
Value-added and Accomplished Projects
-    Adapazari (770 MW) and Gebze (1540 MW) Build-Own-Operate (BOO) Natural Gas Combined Cycle Power Plants (6 x GE 9FA DLN 2+e GTs and 3 x Alstom 280 MW STGs)

Domestic Energy Company
Renewable Projects Development Manager
1999-2000
-    Develop alternative technology-based power projects (bio-mass, solar, discarded tyres, wind) including pre-feasibility studies.
-    Implementation of automated power plant maintenance software.
-    Partner with Productivity Group and perform studies for increasing the efficiency and power output of existing combined cycle/cogeneration power plants (total 300 MW).
Value-added and Accomplished Projects
-    Bozuyuk (120 MW), Cerkezkoy (80 MW), Yalova (60 MW), Alapli (5 MW) Auto producer Natural Gas Combined Cycle/Cogeneration Power Plants. 

IT Management
1997-1999
-    Co-Management of medium-sized (approximately 30 employees) IT publishing company, helping to turn loss-making company around. Significant management experience.


Domestic Construction Group 
Project Engineer
1996-1997
-    Project coordination and management of key international vendors
Value-added and Accomplished Project
-    Construction of Company Headquarters Building (73,000 m2)
-    Marmara Evleri Residential Project (3500 apartment units)

Domestic Electrical Company
Mechanical Engineer
1995-1996
-    Responsibilities in the construction and operation of Turkey’s first major private power plant (natural gas combined cycle, 360 MW) including supervision of subcontractors, providing operational support and coordinating design activities.
-    On-site construction of Heat Recovery Steam Generators (HRSGs) after the insolvency of the construction vendor.
Value-added and Accomplished Project
-    Dilovasi Build-Operate-Transfer Natural Gas Combined Cycle Power Plant (370 MW)

Training
-    2021    PMP- Project Management Professional 
-    2020    Fundamentals of Lean
-    2018    Project Leadership Training  
-    2010    New Manager Development Course (NMDC), Leadership Training, Crottonville, NY, USA
-    2005     OHSAS 18001/ISO 14001 Internal Audit Training, British Standards Institute (BSI)
-    2005    OHSAS 18001 General Training, Turkish Standard Institute (TSE)
-    2003    ISO 9000 Quality Assurance System General and Internal Audit Training, Turkish Standard Institute (TSE)
-    2003     EtaPRO/PI System Awareness Training (Plant Performance Monitoring), General Physics, Buffalo, NY, USA
-    2000     Bechtel Safety Leadership Workshop Training
-    2001     Risk Assessment, British Council Safety Training 

Education
Master’s Degree        1992 – 1994    University of Miami, M.Sc. Mechanical Engineering, Florida, USA, Hydrogen Based MSc Thesis
Bachelor’s Degree    1989 – 1992    University of Birmingham, B.Eng. Hons., Electronical & Control Engineering, Birmingham, UK 
High School         1989 – 1992    American International School, IB & US High School Diploma, (ENG & GER) Vienna, Austria    
Primary School        1983 – 1989    American International School, (English) Dhaka, Bangladesh

Awards
-    2020     Major Contract Award
-    2019          Five Years’ Service Award                
-    2018     Global Safety Recognition (Pakistan Thar II Power Plant Project)                     
-    2009     Cash Award                
-    2003    Listed in Marquis Who’s Who in Science & Engineering, 7th Edition

Qualifications                    
2021       Project Management Professional - PMP                

Memberships
-    Member of Project Management Institute, PMI
-    Member of Association of Energy Engineers, AAE
-    American Society for Mechanical Engineers, ASME

Computer Skills                        
-    Ms. Office Applications: Word - Excel - PowerPoint                     
-    Programming: C++ and Visual Basic ERP: Oracle and SAPCO,         
-    JD Edwards Warranty Module

Languages
-    Bilingual English and Turkish   
-    Proficient in German

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